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Writer's pictureAlice Monk

The Importance of Occupational Health Surveillance in Manufacturing

Occupational health surveillance is a key part of the workplace safety toolkit, especially in the manufacturing sector. It involves the routine collection and analysis of health data to monitor and prevent occupational injuries and illnesses. For most manufacturing companies, implementing health surveillance programmes is not only a statutory requirement but also a proactive step towards safeguarding the health and wellbeing of employees.

Two men look at a tablet computer whilst standing in front of a machine in a manufacturing factory. One is wearing blue overalls and the other a grey polo shirt.

Understanding Health Hazards in Manufacturing


Manufacturing environments pose unique health risks to employees due to the nature of the work, which often involves heavy machinery, hazardous materials, and repetitive tasks.


Some common health hazards in manufacturing include:


1. Physical Hazards

These include exposure to noise, vibration, and extreme temperatures. Prolonged exposure to high noise levels can lead to hearing loss, while vibration can cause hand-arm vibration syndrome (HAVS), affecting blood vessels, nerves, and muscles.


Download free HAVS and Hearing resources to share with your employees.


2. Chemical Hazards

Employees in manufacturing may be exposed to harmful chemicals, such as solvents, acids, and metals, which can lead to respiratory problems, skin conditions, and even long-term illnesses like cancer.


3. Ergonomic Hazards

Repetitive tasks, poor posture, and manual handling can result in musculoskeletal disorders (MSDs) such as back pain, carpal tunnel syndrome, and tendonitis. These conditions can significantly impact an employee's quality of life and productivity.


4. Biological Hazards

Although less common, biological hazards can include exposure to bacteria, viruses, and other microorganisms, particularly in industries such as food manufacturing.


How Health Surveillance Benefits Employees

Health surveillance is designed to detect early signs of work-related ill health among employees exposed to certain health risks. Here’s how it benefits employees:


Early Detection and Prevention

Regular employee health checks and monitoring can identify health issues at an early stage, allowing for timely intervention and treatment. This can prevent minor issues from becoming serious health problems.


Improved Health and Safety

By identifying hazardous conditions and implementing appropriate control measures, health surveillance contributes to a safer working environment. This reduces the incidence of workplace accidents and occupational diseases.


Enhanced Wellbeing

Employees who feel their health is being protected are likely to experience higher job satisfaction and morale. This leads to a more engaged and productive workforce.


Legal Protection

Health surveillance ensures that employees' health is protected in compliance with legal standards, providing a safeguard against potential health-related legal claims.


How Health Surveillance Benefits Employers


Investing in health surveillance not only fulfills statutory requirements but also provides several advantages to employers:


Compliance with Legislation

Health surveillance helps manufacturing companies comply with legal obligations, such as the Health and Safety at Work Act, the Control of Noise at Work regulations and Control of Substances Hazardous to Health (COSHH) regulations. Non-compliance can result in legal penalties and damage to the company's reputation.


Reduction in Absenteeism and Turnover

By preventing occupational illnesses and injuries, health surveillance reduces absenteeism and staff turnover. Healthy employees are less likely to take sick leave or leave the company due to work-related health issues.


Cost Savings

Preventing health issues through surveillance can save significant costs associated with medical treatment, compensation claims, and recruitment of replacement staff.


Improved Productivity

A healthy workforce is a productive workforce. By maintaining employees' health, companies can improve overall productivity and efficiency.


Reputation and Employee Retention

Companies that prioritise employee health and safety are viewed more favorably by current and prospective employees. This enhances the company’s reputation and aids in retaining skilled workers.



Occupational health surveillance is an essential component of workplace health and safety in the manufacturing industry. By addressing common health hazards and ensuring compliance with legal requirements, health surveillance protects both employees and employers. Implementing a robust health surveillance program demonstrates a company’s commitment to its workforce, fostering a healthier, safer, and more productive work environment.


For manufacturing companies, the benefits of occupational health surveillance extend beyond statutory compliance, leading to a more engaged, healthy, and loyal workforce. By prioritising health surveillance, companies can create a safer workplace and achieve long-term success.


Health surveillance in Kent


All Health Matters provides health surveillance and employee health monitoring in Kent and surrounding counties. Contact us to discuss your needs.

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Disclaimer:

Please note the date of last review or update on all articles. No content on this site, regardless of date, should ever be used as a substitute for direct medical advice from your doctor or other qualified clinician.

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